Quality Assurance

Quality & On-Site Control

Inspection presence at every critical stage. Photo documentation. Real-time reporting.

Inspection Process

QC Gates by Stage

1

Pre-Production

  • First article inspection
  • Material verification
  • Tooling validation
  • Process capability review
2

In-Process

  • Daily production monitoring
  • Statistical process control
  • Defect containment
  • Yield tracking
3

Pre-Shipment

  • AQL sampling inspection
  • Functional testing
  • Packaging verification
  • Documentation review
4

Loading & Dispatch

  • Container loading supervision
  • Quantity verification
  • Damage prevention
  • Seal confirmation
Documentation

Inspection Reports

Every inspection generates a detailed report with photo documentation, measurement data, and defect classification. You see what we see.

  • Timestamped photo evidence
  • Measurement data vs. specifications
  • Defects classified by severity
  • AQL results and disposition
  • Action items and follow-up
Sample reports available under NDA. Contact us to learn more.

Sample Inspection Report Preview

CAPA

Corrective Action Workflow

When quality issues are found, we follow a structured process to ensure root causes are addressed, not just symptoms.

1Issue Identification
2Root Cause Analysis
3Corrective Action Plan
4Implementation
5Verification
6Closure
Tracked Until Closure
Every corrective action is assigned an owner and target date. We don't close issues until the fix is verified effective.
Industry Expertise

Industry-Specific Checks

Bicycle Checklist

  • Frame alignment and geometry
  • Weld quality and penetration
  • Paint adhesion and finish
  • Component torque specifications
  • Bearing preload and rotation
  • Brake system function
  • Shifting performance
  • Wheel trueness and spoke tension

E-Mobility Checklist

  • Battery cell matching and balancing
  • BMS functionality testing
  • Motor controller calibration
  • Wiring harness continuity
  • Water ingress protection
  • Charge cycle verification
  • Range and assist level testing
  • Regulatory compliance documentation
Get Started

Discuss Your Quality Requirements

Every program has unique quality challenges. Let's discuss your specific requirements.

Request an Intro Call