European E-Bike Brand Quality Recovery
Recovered production quality after battery integration failures threatened market launch.
We run programs from prototype to steady-state production. Taiwan-led execution with on-site quality control, serving bicycle and e-mobility brands worldwide.
End-to-end program ownership across six disciplines
Design optimization for manufacturing feasibility, cost, and quality.
Qualified supplier identification across Taiwan and China.
Schedule oversight, capacity planning, daily coordination.
Inspection at every stage: pre-production, in-process, pre-shipment.
Multi-supplier consolidation and freight coordination.
Issue escalation, continuous improvement, long-term alignment.
Four phases from prototype to steady-state production
DFM review, supplier identification, sample development
First production run, process validation, QC calibration
Volume increase, yield optimization, cadence establishment
Ongoing production management, continuous improvement
Program examples across different challenges. Details anonymized per client confidentiality.
Recovered production quality after battery integration failures threatened market launch.
Scaled from 50 to 500 units/month while maintaining frame alignment tolerances.
Achieved 23% cost reduction on drivetrain components without quality compromise through supplier consolidation.
Taiwan produces over 80% of the world's high-end bicycles. The supply chain—frames, components, assembly—is concentrated within an hour of Taichung.
Taiwan's Intellectual Property Court provides enforceable protection. Contracts are honored. Designs stay proprietary.
Our team operates fluently in English and Mandarin. No lost-in-translation specifications. No miscommunication on critical details.
For components or capacity requiring China production, we have established relationships and on-site presence. Taiwan quality standards, China scale options.
We typically respond within 24 hours