emobilityemobilityquality Recovery
European E-Bike Brand Quality Recovery
Recovered production quality after battery integration failures threatened market launch.
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All Industries
Industry Focus
E-Mobility Manufacturing
E-mobility combines bicycle manufacturing complexity with electrical systems—plus strict safety regulations. We manage this complexity to ensure your products are compliant and reliable.
Product Scope
Product Types
E-Bikes / Pedelecs (EN 15194)
E-Cargo Bikes
E-Scooters
Drive Systems (Mid-drive, Hub motors)
Battery Packs & BMS
Controllers & Displays
Chargers & Accessories
Compliance
Certification Support
E-mobility products require multiple certifications for market access. We coordinate testing and documentation.
EU
EN 15194:2017+A1:2020
Complete EPAC standard
US
UL 2849
E-bike electrical systems
EU
EN 50604-1
LEV battery safety
International
UN 38.3
Lithium battery transport
We work with accredited test labs to coordinate certification. This is not legal advice—we help manage the process and documentation.
Quality Focus
Top Risks & Failure Modes
E-mobility has more quality risk points than traditional bicycles. Here's what we focus on.
Battery Safety Compliance
UN 38.3 transport, IEC 62133 cell safety, EN 50604-1 battery pack standards. We verify test reports and manufacturing consistency.
Motor Integration
Torque sensor calibration, cadence response, thermal management. Integration issues cause field failures.
Regulatory Certification
EN 15194:2017+A1:2020 (EU), UL 2849 (US), various national requirements. We coordinate testing and documentation.
Electrical System Reliability
Wiring harness connections, water ingress protection, connector quality. We test continuity and isolation on every unit.
Manufacturing Strategy
Taiwan + China Model
E-mobility manufacturing often benefits from a hybrid approach: Taiwan for frames, high-end assembly, and quality-critical electronics; China for batteries, motors, and high-volume components.
Taiwan
Frame manufacturing, final assembly, quality-critical electronics, certification coordination
China
Battery packs, hub motors, controllers, wiring harnesses, high-volume components
Bosch Chose Taiwan
Bosch located its Asia-Pacific e-bike systems headquarters in Taichung—a recognition of Taiwan's quality and reliability for e-mobility. We leverage this same ecosystem for your program.
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Discuss Your E-Mobility Program
E-mobility manufacturing is complex. Let's discuss your product, certification needs, and production timeline.
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