Process

How We Work

Our process is designed to ensure every program moves from prototype to steady-state production with clear phases, defined deliverables, and quality gates.

Program Phases

From Concept to Completion

1

Prototype

DFM review, supplier identification, sample development

4-8 weeks
2

Pilot

First production run, process validation, QC calibration

6-12 weeks
3

Ramp

Volume increase, yield optimization, cadence establishment

8-16 weeks
4

Steady State

Ongoing production management, continuous improvement

Ongoing
Quality gates at each phase transition
1

Prototype Phase

Validate design manufacturability, identify and qualify suitable suppliers, complete sample development.

Goals

  • DFM review complete
  • Supplier shortlist confirmed
  • Samples approved

Inputs Needed

  • Product design files
  • Target cost & volumes
  • Quality requirements

Deliverables

  • DFM report
  • Factory audit reports
  • Approved samples
2

Pilot Phase

First production run to validate processes, calibrate QC systems, and identify improvement opportunities.

Goals

  • Process validation
  • Yield baseline established
  • QC protocols confirmed

Inputs Needed

  • Pilot order commitment
  • Quality acceptance criteria
  • Logistics instructions

Deliverables

  • Process capability report
  • First article inspection
  • Quality plan
3

Ramp Phase

Increase volume while maintaining quality, optimize yield, and establish sustainable production cadence.

Goals

  • Target volume achieved
  • Yield optimized
  • Cadence established

Inputs Needed

  • Volume forecast
  • Ramp schedule
  • Capacity commitment

Deliverables

  • Ramp tracking reports
  • Yield improvement log
  • Stability assessment
4

Steady State

Ongoing production management, monitoring, and continuous improvement to maintain performance.

Goals

  • Consistent quality & delivery
  • Cost optimization
  • Continuous improvement

Inputs Needed

  • Rolling forecast
  • Change requests
  • Quality feedback

Deliverables

  • Weekly status reports
  • Quarterly business reviews
  • Improvement initiatives
Transparency

Reporting Cadence

Weekly program updates ensure you know exactly where production stands. No surprises. No guessing.

Weekly Report Includes

  • Production status vs. schedule
  • Quality metrics and inspection results
  • Open issues and resolution progress
  • Material availability and risks
  • Upcoming milestones and decisions needed
Issue Management

Escalation Model

Clear ownership of issues ensures problems get resolved at the right level. You decide your involvement.

Level 1

Factory-level issues — resolved directly by Canrocus operations team with factory

24-48 hours

Level 2

Supplier management issues — escalated to factory management, your involvement optional

3-5 days

Level 3

Contractual or major quality issues — joint review, your involvement needed for decisions

5-10 days
Commercial

Incentive Alignment

Our commercial model is designed to align our interests with your success. We make money from your order flow—which means we're incentivized to ensure quality, delivery, and the long-term success of your program.

Commercial Details
Specific rates and terms vary based on program scope and volume. We discuss commercial structure transparently in our initial conversations.
Get Started

Ready to Get Started?

Tell us about your program and we'll discuss how our process fits your needs.

Request an Intro Call